RL-C25: Vibration Control and Data Acquisition System


 
RL-C25 comes with a full set of vibration and acoustic measurements and supports various sensor types. Advanced highly accurate vibration control and data acquisition system designed for multichannel applications.
 
Two advanced software packages – TestUP and VisAnalyser – power the system to fulfill the vibration control and data acquisition functionality.
 
RL-C25 provides extensive capabilities of data acquisition and analysis using a powerful software tool VisAnalyser. Sources of signals for analysis can be different: data can come from DAQ-devices in real-time or from a recording. It is possible to analyze data acquired with RULA-devices or imported from other acquisition systems.
 
Scalable architecture allows the user to expand the system up to 512 channels in a synchronized data acquisition set.

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Descriptions

RL-C25 is an advanced highly accurate vibration control and data acquisition system designed for multichannel applications.
 
Scalable architecture of RL-C25 architecture allows the user to expand the system up to 512 channels in a synchronized data acquisition set.
 
The modular principle of hardware configuration provides flexibility to suit different user demands. The following variants of configuration are available:
24/0, 16/4, 8/8 (input / output).
 
Main parameters:

  • Scalability up to 512 input channels
  • Digital interfaces: Ethernet, USB, RS-232, RS-485, CAN 2.0
  • Online and offline analysis
  • Digital inputs and outputs
  • Desktop instrument or 19’ rack
  • Flexible warranty

Two advanced software packages – TestUp and SignalUp – power the system to fulfill the vibration control and data acquisition functionality.

Features

  • Scalability
  • It is possible to stack a number of controllers to obtain up to 512 channels to provide synchronous acquisition, storage and analysis of data from different sensor types. The device can work as a desktop block or be mounted in the rack.

  • Multishaker Test Support
  • RL-C25 system can control vibration shakers with up to 6 degrees of freedom. The system feedback control algorithm is based on computation of transfer-function matrix. This approach enables controlling vibration as well as rotation.

  • Flexible Configuration
  • The hardware architecture of RL-C25 allows using different interchangeable measurement units, so the configuration of the system can be easily customized to user requirements. The input modules are general purpose voltage and charge DAQ boards or strain gauge boards. Strain gauge input modules support full, half or quarter strain bridge configuration, as well as other Wheatstone-bridge
    sensors.
    – Each RL-C25 controller has 3 slots for adding analog input/output boards. There are 8 inputs on each analog input board and 4 outputs on each analog output board, and they can be combined in the controller in different combinations

Specifications

Input

Input channels 1÷512 (up to 24 channels per controller)
Input type / Sensor type IEPE, linear, charge, acoustic, displacement, velocity, force sensors
Dynamic range 120 dB
Number of digital inputs 8

 

Output

Number of output channels 0÷8
Number of digital outputs 8

 

Other

Frequency range DC, 0.1÷106000 Hz
DAC/ADC resolution 24 bits
Temperature range +5 ÷ +45 °C
Dimensions 428×370×47 mm
Weight 3.9 kg
Power supply 180 ÷ 240 AC V
Sample rate up to 265 kHz

Software Features

  • Sine
  • Resonance Search and Tracking Dwell
  • Random
  • Shock
  • Sine on Random, Random on Random, Sine and Random on Random, Sine on Sine
  • Field Data Replication
  • Shock Response Spectrum
  • Transient Time History
  • Transient Capture
  • Data Recording
  • Multishaker tests
  • Fatigue tests

 

Types of Data Analysis
  • Viewing recorded signal waveform
  • Spectrum analysis
  • Statistic analysis
  • Tacho-Analysis
  • Signal integration and double integration
  • Calculating absolute value and sigma-clipping
  • Arithmetic operations
  • File editor
  • Filtration with FIR or IIR filters
  • Shock response spectrum
  • Waterfall analysis
  • Data recording
  • Modal analysis.

Applications

  • Vibration tests according to ISO, DIN, IEC, and others in Aerospace, Automotive, Telecom and other industries
  • Acquisition and analysis of vibration, acoustic, temperature, voltage and other data
  • Tests of serial production
  • Research and Development
  • Fatigue tests

Technical FAQ

The device won’t load. What do I do?

If, after pressing the power button, the green LED does not light, connect the device to the AC/DC-adapter from the delivery set and try again in 15-20 minutes.
 
 

During start-up the signal from the sensor is “too great/small”.

First of all, check the correctness of the sensor type settings (IEPE, charge or linear) in TestUp software, and the sensor sensitivity. If the problem is still there – no signal, or it is too small, check the integrity of the sensor cable. If the problem has not been solved, check the IEPE power current (in case it is an IEPE sensor) or connect the sensor to a different channel.
 
 

There is high noise level on the shaker caused by the product, which is operating on it outside the test range. How do I not take this noise into consideration during control?

If it is Sine test, you should set the “Synchronous detector” control algorithm for the control channel. In case of Random test, select the “in task spectrum” parameter from the drop-down menu “RMS is calculated in…” of the “Control” tab.
 
 

Can any problems occur if an antivirus is installed on my PC?

We do not recommend using anti-virus programmes on your PC when working with RL-C21 or RL-C25. As the PC communicates with the devices through the network, the antivirus software may sometimes block data transfer. In case the antivirus software is installed and cannot be deleted, we recommend adding TestUp and the folder, to which it is installed, to the list of antivirus exceptions, or disable the protection.
 
 

Are the settings of channels and shakers, which I specify, saved?

The settings are saved to dedicated databases, and, having specified them once, you are able to use them in all tests.
 
 

TestUp does not see the device. There is a message saying that the device has not been found.

Check the connection of the Ethernet cable to the device and PC. Check if the device is loading. Another thing to check in case TestUp does not see the device is whether Windows Firewall is enabled and whether there is an antivirus installed. They should be disabled.

Videos

Sine Test Profile

In this video you will learn how to create a Sine test profile for the vibration control system RL-C21
 

 
 

Random Test Profile

In this short video, you will learn how to create a Random test profile in the RL-C21 vibration control system.
 

 
 

Shock Test Profile

In this short video, you will learn how to create a Shock test profile in the RL-C21 vibration control system.
 

 
 

Mixed Test Profile

In this short video, you will learn how to create a mixed test profile in the RL-C21 vibration control system.
 

 
 

Channels Settings

In this short video you will learn how to create channels settings for RL-C21 vibration control system.
 

 
 

Shaker Settings

In this short video you will learn how to create shaker settings in RL-C21 vibration control system.
 

 
 

Graph Settings

Introduction to graph settings in RL-C21 vibration control system.
 

Downloads

RL-C25 Electromagnetic Compatibility Directive 2014 30 EU
 
RL-C25 Low Voltage Directive 2014 35 EU
 
RL-C25: Vibration Control and Data Acquisition System Brochure
 
RL-C25: Vibration Control and Data Acquisition System Leaflet

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